The robot solders automatically systematic design and application

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Author: Zhao Yanbin, lin Li, willow congratulate summary: Robot of first when the article introduced own research and development of strange luck home big laden industry is soldering automatically the application in the system, solder automatically to the robot communication of principle of systematic application characteristic, job, signal, process designing leaving a line made the introduction, introduced the signal communication between robot and PLc and logistic judgement at the same time, put forward technical innovation with respect to security aspect of the system. Solder automatically through the robot actual application of the system, how will solder reasonable, tall effect uses the robot at producing manufacturing industry to undertake concrete analysis. Keyword: Industrial robot; Solder automatically system; Robot of industry of process designing leaving a line is market mechanism, electron, control and computer technology the product of high-end science and technology that is an organic whole, it is an epitome of modern technology and mark. Solder the robot is soldering the automation level that manufacturing facilities can raise greatly in production, solder quality and manufacturing efficiency, assure to solder the consistency of the stability of the process and product, reduce labor intensity, can promote the product of the enterprise quality again at the same time, enhance the integral competition ability of the enterprise. Our country by make big country stride to production powerful nation, need promotes process instrumentation, carry high yield to character is measured and enhance company competition ability, all these is adumbrative robot application and development foreground vacuum are giant. The each index ginseng of 1 QH-165 robot comes loose the robot that this system place uses is Inc. of strange luck car the model of robot of big laden industry of own research and development is QH-165, the biggest laden 165kg, 6 freedom are spent, this robot also is the robot of big laden industry of first own research and development of our country, each performance data achieves international advanced level, specific parameter is as follows: 1.

1 basic parameter is the biggest laden: 165kg is the biggest the arm exhibits radius: 2.

66m robot gross weight: 1 565kg base and waist turn the weight of the component: Weight of 838kg big arm: Weight of 206kg small arm: Weight of 272kg wrist ministry: 60kg1.

2 lever 1 axis installs parameter height: Radius of H=710mm1 axis circumgyrate: Length of R=400mm big arm: Centre of turning circle reachs L1=980mm3 axis the vertical distance of small arm: Length of S=225mm small arm: L2=1011.

5mm wrist minister spends: W=280mm5 robot is in whole system from line process designing in design process used technology of process designing leaving a line extensively, shorten time of robot system process designing, operation personnel from the tradition onerous show teaching and administrative staff to make disengagement come out, those who be a system is final build managing a large number of time. The robot leaves the develop that system of line process designing is robot programming language wide, it uses the achievement of computer graphics, build the model of a robot and its work environment, use ～ some the program is algorithmic, carry the control to the graph and operation, undertake below the case that does not use actual robot and clamping apparatus orbit plans, produce robot program then. The core of technology of automatic process designing is solder replace Wu, solder parameter, solder method and the application that orbit plans to wait for a technology, technology of automatic process designing can be stated for in process designing in each phase, the person that can assist process designing finishs independence, the technology of the process designing job that has stated executive goal and result, have intelligence to change rate quality of tall, process designing and efficiency are advanced characteristic. The good cause of technology of process designing leaving a line is implementation full automatic process designing, need to input the model of workpiece only namely, the expert system in system of process designing leaving a line can make corresponding process automatically and generate finally whole solder the robot program of the process. Technology of process designing leaving a line is the robot applies at automation product line especially the key that much robot coordinates working system to consider. The security of 6 systems and technical innovation use people's air defense of machine of whole sealing type to protect column, contain infrared induction grating, when somebody whole when holding off grating system suspends movement. Defend the exit of column deserves to have detect switch, below automatic job status, if somebody opens exit to enter,defend inside column, robot and clamping apparatus quit movement automatically. Workbench sets emergency stop button, discovering unusual situation is to be able to pat robots of next emergency stop button to suspend an action, press the condition before restoring to run pushbutton robot to continue to stop urgently continues to move again. Safe work area is limitted, according to specific project characteristic innovation sex uses change of parameter of axis of the Y below world coordinate department to decide a robot secure job limits, the athletic limits that fastens next Y axes through monitoring world coordinate in real time will decide region of place of safety, avoid and clamping apparatus barge against. Keep clear of automatically solder call the police. Decrease solder call the police what should hold work is clean, wait without label of broken bits of smeary, ferruginous, solder, paper sundry, through workbench the operation is added installed one key to keep clear of call the police pushbutton, can restore automatically to move. In labour the spot is added installed long grind implement, implementation is repaired automatically wear electrode hat, according to craft requirement every solder 500 solder dot is repaired grind, will decrease through repairing the appearance that wears hat of electrode of broken bits of OK and cleared solder, nap automatically to wait solder call the police make sure solder nods quality. This system has run the last word continuously moving result of a few months is favorable, in strange luck Motor Corporation solder holds a workshop personal success solders component of automobile body of thousands of car, show good performance, solder dot precision achieves international advanced level, not only improved work efficiency and improved product quality. Solder automatically through this robot systematic good people is lucky make, for later period the much robot of strange luck robot coordinates thread technology of the job to make good bedding. Solder the robot receives production in the solder of Gao Zhigao effect in, produced all in all effect, the application of robot system undertakes for big batch of automobile manufacturing industry, efficient, high quality automation line car is made provided advantageous safeguard. CNC Milling CNC Machining